The development of manufacturing industry ushers in a new era
"Made in China 2025" proposed five major projects, including manufacturing innovation center construction project, strengthening foundation project, intelligent manufacturing project, green manufacturing project and high-end equipment innovation project. At present, the five major projects have been fully launched and have achieved initial results.
From the perspective of specific results, in the construction of manufacturing innovation centers. The first national-level power battery innovation center has been established, and the construction plan of the national-level additive manufacturing innovation center has also passed the demonstration. At the same time, 19 provincial-level manufacturing innovation centers have been established in various provinces and cities. What this manufacturing innovation center solves is not the key technologies that individual enterprises are capable of solving, but the common technological breakthroughs that are mainly oriented to the industry.
In terms of intelligent manufacturing engineering, 226 comprehensive standardized test verification and new model application projects for intelligent manufacturing have been carried out, and 109 pilot demonstration projects for intelligent manufacturing have been selected. According to the survey before and after the implementation of the demonstration project one year ago, the average production efficiency of enterprises has increased by 38%, the average energy utilization rate has increased by 9.5%, the average annual operating cost has decreased by 21%, and the product development cycle has been shortened by an average of 35% compared with the past. , The defective rate of products has been reduced by 27% on average. A number of mature, reproducible, and scalable new models of intelligent manufacturing have been explored and formed. In terms of technical standards, a number of key standards such as the digital factory reference model have been researched and formulated, and the framework of the intelligent manufacturing standard system has been initially established.
In addition, as a representative of intelligent manufacturing, my country's robot industry is developing rapidly. At the World Robot Conference, the Chinese Institute of Electronics released the "China Robot Industry Development Report (2017)". The report predicts that the scale of my country's robot market will reach US$6.28 billion in 2017, with an average growth rate of nearly 28% from 2012 to 2017, while the global average growth rate during the same period is only 17%. The servo motors, RV reducers, and harmonic reducers used in robots have achieved breakthroughs.
In terms of industrial foundation projects, the first batch of 19 industrial technology foundation public service platforms have been built, and a batch of core basic components, key basic materials, and advanced basic technology "stuck neck" problems have been resolved. A number of products such as high-end aviation fasteners have broken the situation of complete dependence on imports. Breakthroughs in a number of key basic material technologies, such as high-standard bearing steel materials, have formed a complete set of core technologies with independent intellectual property rights. Several advanced basic technologies have made important progress, such as the industrialization of stainless steel pipes for ultra-supercritical thermal power units. The foundation of industrial technology has been continuously consolidated. More than 11,000 national and industrial standards have been released in key areas such as CNC machine tools and new materials, and 97 proposals such as the fourth-generation mobile communication have become national standards.
In terms of green manufacturing projects, a total of 57 high-risk pollutant reduction projects have been implemented, 99 enterprises have been organized to carry out pilot green design demonstration enterprises, and 51 industrial parks have been promoted to establish national low-carbon industrial parks. In 2017, the China Green Manufacturing Alliance was established in Beijing. Xin Guobin, vice minister of the Ministry of Industry and Information Technology, emphasized that the establishment of the China Green Manufacturing Alliance is conducive to further promoting the spread of green manufacturing concepts, strengthening the interaction and exchange of government, industry, academia, research and funding, enhancing international cooperation in green manufacturing, and promoting the development and growth of the green manufacturing industry.
In terms of high-end equipment innovation projects, products such as high-precision CNC gear grinding machines, multi-axis precision heavy-duty machine tools, and CNC stamping production lines have ranked among the world's advanced. The ARJ21 regional aircraft has been put into commercial operation, the C919 large trunk jet is about to make its first flight, and the AG600 amphibious aircraft will also make its first flight within this year. At the same time, the Long March 5 large carrier rocket and the world's first quantum satellite were successfully launched.
In the past five years, more and more large-scale manufacturing enterprises have provided customized data analysis and application solutions for industry needs through informatization means and industrial big data analysis methods, and accelerated the construction of new competitive advantages based on industrial ecology. Under the guidance of policies, the enthusiasm of enterprises for innovation has increased significantly.
For example, relying on the i5 intelligent CNC machine tool jointly developed with Digital China, Shenyang Machine Tool has built a SESOL platform that integrates consumers, designers, manufacturers, solution providers, and hardware suppliers, and launched a sharing economy model, enabling users to purchase processing on demand Ability, and pay according to the type, quantity and processing time of the processed parts. Alibaba integrated the manufacturing capabilities of tens of thousands of companies on the Taobao factory platform, realized online collaboration of multiple factories for one order, and solved problems such as low efficiency of industrial chain operation and overcapacity caused by scattered manufacturing resources and ineffective supply and demand. . CASIC has created the "Aerospace Cloud Network" platform, and through the industry big data collected on the platform, it will attract upstream and downstream enterprises and improve the efficiency of resource allocation. Since its launch one year ago, the number of registrations has exceeded 177,000, covering manufacturing industries such as metals, equipment, electrical engineering, and electronics, and the overall turnover of the platform has reached 9.765 billion yuan.
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